Monel K500 Fasteners Manufacturer & Exporter in India

Monel K500 fasteners are nickel-copper alloy fasteners combining high strength with excellent corrosion resistance. We manufacture UNS N05500 fasteners for marine, oil and gas, chemical processing, and pump shaft applications.

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Products

-196°C

Min Temp

480°C

Max Temp

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480°C

Max service temperature for age-hardened Monel K500 fasteners in continuous service

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896 MPa

Minimum tensile strength for ASTM F468 Alloy 500 age-hardened bolts, screws and studs

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Excellent

Nickel-copper alloy with outstanding seawater, brine, alkali and hydrofluoric acid resistance, with higher strength than Monel 400

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8.44 g/cm³

Density at 20°C · precipitation-hardened nickel-copper alloy

What is Monel K500?

Monel K500 (UNS N05500) is the age-hardenable version of Monel 400, adding Al 2.30–3.15% and Ti 0.35–0.85% to enable precipitation hardening via the γ’ (Ni3(Al,Ti)) phase, delivering up to 896 MPa tensile and 790 MPa yield. It retains all of Monel 400’s corrosion resistance — including HF acid immunity — with nearly double the strength. Monel K500 fasteners, pump shafts, propeller shafts and valve stems are used in offshore seawater pumps, marine propulsion, oil well drill collars and chemical plant HF service requiring strength plus corrosion resistance. Governed by ASTM B865 for bar stock.
PropertyValue
UNS NumberN05500
ASTM/ASME StandardASTM B865 / QQ-N-286
Tensile Strength1050 MPa (min)
Yield Strength790 MPa (min)
Density8.44 g/cm³
Max Service Temperature480°C

Monel K500 Fasteners Products

RealBolt manufactures Monel K500 fasteners including hex bolts, heavy hex bolts, studs, threaded rod, nuts, washers, socket cap screws, and custom-machined specials from certified Monel K500 (UNS N05500) bar stock. All Monel K500 fasteners are produced to order and inspected to relevant ASTM B865 material standards.
ElementComposition (%)
Ni63.0–70.0
Cu27.0–33.0
Al2.30–3.15
Ti0.35–0.85
Fe≤2.0
Mn≤1.5
C≤0.25

Chemical Composition of Monel K500 Fasteners

Monel K500 fasteners derive their performance from a nickel-copper base strengthened by controlled additions of aluminium and titanium. These elements enable age-hardening through gamma-prime precipitation, significantly boosting strength while the nickel-copper matrix retains outstanding resistance to seawater, acids and reducing environments. Small amounts of iron and manganese further stabilise the microstructure and improve hot-working characteristics, ensuring consistent fastener quality across production batches.

The resulting alloy delivers exceptional corrosion resistance, high strength-to-weight ratio and excellent performance in marine and chemical processing environments. Its non-magnetic, non-sparking nature makes it ideal for critical fastening applications in offshore, oil and gas, and pump shaft assemblies. Combined with good fatigue resistance and toughness at elevated temperatures, Monel K500 fasteners provide reliable, long-term mechanical integrity in harsh, corrosive service conditions where standard steel fasteners would fail prematurely.

Specifications

Monel K500 Fasteners Specifications

Monel K500 Fasteners are defined by their mechanical properties, corrosion-resistant performance, and precise dimensional specifications, with technical data supporting selection for demanding applications. Their specifications balance strength, hardness, and size tolerances, making them suitable where reliable fastener performance and compatibility are essential.

Mechanical Properties — Annealed Condition

PropertyValue
Tensile Strength1050 MPa (min)
Yield Strength (0.2%)790 MPa (min)
Elongation20% min
Hardness280–350 HB
Modulus of Elasticity179 GPa
Thermal Expansion (20–100°C)13.7 µm/m·°C
Thermal Conductivity17.5 W/m·K
Density8.44 g/cm³
Melting Range1315–1350°C
Heat TreatmentAge-hardened, 590°C
Max Service Temperature480°C

Available Dimensional Standards

CategoryDetails
Bolt StandardASME B18.2.1, DIN 931/933
Stud Bolt StandardASME B18.31, MSS SP-75
Nut StandardASME B18.2.2, DIN 934
Washer StandardASME B18.22.1, DIN 125
Thread FormUNC, UNF, Metric Coarse
Diameter RangeM6–M100 / 1/4"–4"
Length Range10 mm–500 mm
Available FormsBolts, Studs, Nuts, Washers, Screws
Custom SizesAvailable on request
Manufacturing StandardASTM B865
Inspection StandardNACE MR0175, EN 10204 3.1

Applications

Applications of Monel K500 Fasteners

Monel K500 Fasteners from RealBolt Engineering Industries are specified wherever corrosion resistance, elevated-temperature strength, or chemical media compatibility is critical to fastener performance. Primary industries and end-uses for Monel K500 fasteners include marine shafts, impellers, offshore fasteners, sour gas environments.
Monel K500 bolts, nuts and studs are widely used for seawater splash zones, propeller systems, dock equipment and offshore structures where high strength and resistance to chloride corrosion are required.
The alloy is selected for pump sleeves, valve bolting, impellers and shaft-related fasteners because it combines excellent galling resistance, high fatigue strength and reliable performance in moving seawater.
Monel K500 fasteners are used in selected oilfield and subsea components for strong chloride and sour-environment resistance. Material condition and hardness should be verified against applicable NACE MR0175 or ISO 15156 requirements.
Monel K500 threaded components perform well in caustic alkalis, neutral salts and hydrofluoric acid service, making them suitable for heat exchangers, process vessels, mixers and instrumentation assemblies.
Traceable & Certified

Monel K500 Fasteners — Standards, Certifications & Test Reports

Monel K500 fasteners are manufactured and tested to internationally recognised material and dimensional standards, including ASTM B865, ASTM B864, ASME SB-865. RealBolt Engineering Industries supplies Monel K500 (UNS N05500) fasteners with full material test reports (MTRs), mill certificates, and third-party inspection to confirm compliance with your project specifications.
Standards
Certifications & Test Reports
ISO 9001:2015 NACE MR0175 NABL Lab PED 2014/68/EU MTC 3.1 / 3.2

Need Monel K500 fasteners? Get a competitive price today.

Partner with RealBolt Engineering Industries for certified Monel K500 fasteners backed by full MTRs, competitive pricing, and reliable delivery. Our technical team is available to help you select the right Monel K500 (UNS N05500) bolts, studs, nuts, and washers for your application — whether standard sizes or custom-machined specials.
Answers for Buyers

Frequently Asked Questions About Monel K500 Fasteners

Browse the questions below to get quick, expert answers about Monel K500 Fasteners — covering alloy specifications (UNS N05500), applicable standards (ASTM B865), temperature ratings, corrosion performance, and how to source certified Monel K500 fasteners from RealBolt Engineering Industries.
Standard age: 593°C (1100°F) for 16h, air cool. Hot-worked material: anneal 871–982°C then age 593°C/16h AC. Full heat treatment records provided with MTC. Maximum hardness ~35 HRC in the standard aged condition.
Yes. K500 can be susceptible to hydrogen-induced cracking (HIC) in cathodic protection systems (impressed current or sacrificial anode) and in H2S-containing environments. NACE MR0175 restricts K500 use in sour service — hardness ≤35 HRC, with controlled heat treatment per NACE TM0177.
ASTM B865 covers Monel K500 rod, bar and wire. ASME SB-865 is the pressure-vessel code equivalent. All supplied in the age-hardened condition unless solution-annealed is specified. EN 10204 3.1 MTC standard.
K500 provides nearly 2× the tensile strength of 400 (896 vs 550 MPa) with the same corrosion resistance. K500 is the standard for offshore seawater pump shafts where shaft deflection and fatigue strength are critical. Monel 400 is used for less demanding flanges and valve trim.

Industrial Cities We Serve:

  • Ahmedabad
  • Aurangabad
  • Bengaluru
  • Chennai
  • Coimbatore
  • Faridabad
  • Gandhidham
  • Greater Noida
  • Gurugram
  • Hazira
  • Hosur
  • Hyderabad
  • Jamnagar
  • Jamshedpur
  • Ludhiana
  • Mumbai
  • Mundra
  • Mysuru
  • Nagpur
  • Nashik
  • Navi Mumbai
  • Noida
  • Pune
  • Rajkot
  • Sanand
  • Surat
  • Thane
  • Tiruppur
  • Vadodara
  • Visakhapatnam

Countries We Export To:

  • US
  • Canada
  • Mexico
  • Germany
  • UK
  • France
  • Italy
  • Spain
  • Netherlands
  • Belgium
  • Poland
  • Sweden
  • Norway
  • Denmark
  • Turkey
  • UAE
  • Saudi Arabia
  • Qatar
  • Oman
  • Kuwait
  • Bahrain
  • South Africa
  • Egypt
  • Nigeria
  • Australia
  • New Zealand
  • Singapore
  • Malaysia
  • Indonesia
  • Thailand
  • Vietnam
  • South Korea
  • Japan
  • Brazil