Zeron 100 Fasteners Manufacturer & Exporter in India

Zeron 100 fasteners are a super duplex stainless steel grade engineered for outstanding corrosion resistance and high mechanical strength. We manufacture UNS S32760 fasteners for offshore, chemical processing, desalination, and subsea applications.

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Products

-50°C

Min Temp

300°C

Max Temp

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300°C

Recommended continuous service limit · avoid prolonged exposure above 300°C due to intermetallic phase and 475°C embrittlement risk

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795 MPa

Minimum tensile strength · ASTM A479 UNS S32760 solution annealed bar for fastener manufacture

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PREN 40+

Excellent chloride pitting and crevice corrosion resistance in seawater and brine service

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7.84 g/cm³

Density (typical) · UNS S32760 super duplex stainless steel

What is Zeron 100?

Zeron 100 (UNS S32760) is a premium super-duplex stainless steel developed by Rolled Alloys, adding W 0.5–1.0% and Cu 0.5–1.0% to the Cr-Ni-Mo-N base. PREN ≥40 (nominally ~41-43). Tungsten improves pitting resistance; copper improves resistance to reducing acids. Equivalent to ASTM A182 F55 and EN 10088-3 1.4501. Zeron 100 fasteners are used in subsea wellhead bolting, offshore topside pressure piping, seawater injection pumps and chemical plant handling mixed acids in chloride-bearing streams. Directly competes with Super Duplex 2507 for offshore applications.
PropertyValue
UNS NumberS32760
StandardASTM A182 / A479
Tensile Strength750 MPa min
Yield Strength550 MPa min
Density7.85 g/cm³
Max Service Temp300°C

Zeron 100 Fasteners Products

RealBolt manufactures Zeron 100 fasteners including hex bolts, heavy hex bolts, studs, threaded rod, nuts, washers, socket cap screws, and custom-machined specials from certified Zeron 100 (UNS S32760/F55) bar stock. All Zeron 100 fasteners are produced to order and inspected to relevant ASTM A182 material standards.
ElementComposition (%)
Cr24.0–26.0
Ni6.0–8.0
Mo3.0–4.0
W0.5–1.0
Cu0.5–1.0
N0.20–0.30
C≤0.030
Febal

Chemical Composition

Zeron 100 fasteners derive their exceptional properties from a carefully balanced super duplex composition containing high levels of chromium, nickel, molybdenum, copper and nitrogen. Chromium provides a stable passive oxide layer that resists oxidation and general corrosion, while molybdenum and nitrogen work together to enhance resistance to pitting and crevice corrosion in aggressive chloride-rich environments. The addition of copper further improves resistance to sulfuric acid attack, and the balanced austenite-ferrite microstructure ensures high strength combined with good toughness and ductility, making the alloy suitable for demanding fastening applications.

These alloying benefits translate into fasteners with outstanding mechanical strength, excellent resistance to stress corrosion cracking and superior performance in marine, offshore, chemical processing and desalination environments. Zeron 100 fasteners maintain structural integrity under high mechanical loads while resisting hydrogen embrittlement, making them ideal for critical bolting applications requiring long service life, reduced maintenance and reliable corrosion resistance in harsh, high-chloride or sour service conditions.

Specifications

Zeron 100 Fasteners Specifications

Zeron 100 Fasteners are defined by precise dimensional specifications and balanced mechanical properties, with technical data covering strength, hardness, and fit requirements for demanding applications. Their performance profile supports reliable assembly and selection, guided by tolerances, dimensions, and applicable standards where relevant.

Mechanical Properties — Annealed Condition

PropertyValue
Tensile Strength750 MPa min
Yield Strength550 MPa min
Elongation25% min
Hardness28 HRC max
Modulus of Elasticity205 GPa
Thermal Conductivity13 W/m·K
Density7.85 g/cm³
Melting Range1350–1400°C
Max Service Temp300°C

Available Dimensional Standards

StandardDetails
Bolt StandardASME B18.2.1
Stud Bolt StandardASTM A182 / MSS SP-75
Nut StandardASME B18.2.2
Thread FormUNC, UNF, Metric
Diameter RangeM6 – M100 / 1/4" – 4"
Length Range10mm – 500mm
Product FormsBolts, Studs, Nuts, Washers
Custom SizesAvailable on request
Inspection StandardsNACE MR0175 / EN 10204 3.1

Applications

Zeron 100 Fasteners Applications

Zeron 100 Fasteners from RealBolt Engineering Industries are specified wherever corrosion resistance, elevated-temperature strength, or chemical media compatibility is critical to fastener performance. Primary industries and end-uses for Zeron 100 fasteners include added cu & w vs 2507; best-in-class pitting resistance; subsea.
Zeron 100 bolts, studs and nuts are used on offshore platforms, subsea manifolds, riser equipment, seawater valves and pump assemblies where standard stainless bolting can suffer chloride attack.
The alloy is well suited to reverse osmosis plants, intake systems, brine piping, heat exchangers and splash zone hardware because it combines high strength with very strong resistance to seawater pitting and crevice corrosion.
Use Zeron 100 fasteners on reactors, pressure vessels, flanges, agitators and piping systems exposed to chlorides, acidic media and mixed process chemicals where reliable gasket load retention is critical.
Suitable for selected oilfield, gas processing and produced water applications when ordered and verified to the required NACE MR0175 / ISO 15156 hardness, heat treatment and environmental limits.
Traceable & Certified

Zeron 100 Fasteners — Standards, Certifications & Test Reports

Zeron 100 fasteners are manufactured and tested to internationally recognised material and dimensional standards, including ASTM A182 F55, ASTM A276 S32760, EN 10088-3 1.4501. RealBolt Engineering Industries supplies Zeron 100 (UNS S32760/F55) fasteners with full material test reports (MTRs), mill certificates, and third-party inspection to confirm compliance with your project specifications.
Standards
Certifications & Test Reports
ISO 9001:2015 NACE MR0175 NABL Lab PED 2014/68/EU MTC 3.1 / 3.2

Need Zeron 100 super duplex fasteners? Get a competitive price today.

Partner with RealBolt Engineering Industries for certified Zeron 100 fasteners backed by full MTRs, competitive pricing, and reliable delivery. Our technical team is available to help you select the right Zeron 100 (UNS S32760/F55) bolts, studs, nuts, and washers for your application — whether standard sizes or custom-machined specials.
Answers for Buyers

Frequently Asked Questions About Zeron 100 Fasteners

Browse the questions below to get quick, expert answers about Zeron 100 Fasteners — covering alloy specifications (UNS S32760/F55), applicable standards (ASTM A182), temperature ratings, corrosion performance, and how to source certified Zeron 100 fasteners from RealBolt Engineering Industries.
Zeron 100 (S32760) adds W 0.5–1.0% and Cu 0.5–1.0% to the 2507-like base (S32750). W provides additional pitting resistance; Cu improves reducing acid resistance. PREN and mechanical properties are equivalent. Selection is often project-standard-driven (NORSOK MDS D47 covers both).
ASTM A182 Grade F55 for Zeron 100 flanges (common fastener bar reference). ASTM A276 S32760 for bar. EN 10088-3 1.4501 is the European equivalent. NORSOK MDS D47 covers both S32750 and S32760 for offshore fasteners.
Yes. S32760 is listed in NACE MR0175/ISO 15156. Same restrictions as 2507: hardness ≤36 HRC, solution-annealed. We supply with NACE MTC 3.1, PMI, ferrite content measurement and hardness survey for sour service.
Cu 0.5–1.0% improves resistance to sulfuric acid and reducing acids — useful in chemical plant handling mixed H2SO4/HCl streams in chloride-bearing environments. 2507 (no Cu) is slightly better in pure seawater; Zeron 100 is preferred where reducing acids and chlorides coexist.

Industrial Cities We Serve:

  • Ahmedabad
  • Aurangabad
  • Bengaluru
  • Chennai
  • Coimbatore
  • Faridabad
  • Gandhidham
  • Greater Noida
  • Gurugram
  • Hazira
  • Hosur
  • Hyderabad
  • Jamnagar
  • Jamshedpur
  • Ludhiana
  • Mumbai
  • Mundra
  • Mysuru
  • Nagpur
  • Nashik
  • Navi Mumbai
  • Noida
  • Pune
  • Rajkot
  • Sanand
  • Surat
  • Thane
  • Tiruppur
  • Vadodara
  • Visakhapatnam

Countries We Export To:

  • US
  • Canada
  • Mexico
  • Germany
  • UK
  • France
  • Italy
  • Spain
  • Netherlands
  • Belgium
  • Poland
  • Sweden
  • Norway
  • Denmark
  • Turkey
  • UAE
  • Saudi Arabia
  • Qatar
  • Oman
  • Kuwait
  • Bahrain
  • South Africa
  • Egypt
  • Nigeria
  • Australia
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  • Malaysia
  • Indonesia
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  • South Korea
  • Japan
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