SS 2205 (Duplex) Bolts Manufacturer & Exporter in India

Explore SS 2205 (Duplex) Bolts Manufacturer & Exporter in India manufactured for demanding industrial applications with reliable strength, corrosion resistance and compliance with international standards.

-50

Min Temp

300

Max Temp

🌡

300

Suitable for continuous service up to approximately 300°C under typical operating conditions.

⚡

800

Typical tensile strength around 800 MPa depending on product form and heat treatment.

🛡

Excellent

Excellent corrosion resistance in a wide range of industrial environments.

⚖

7.8

Typical density is approximately 7.8 g/cm³.

Product Overview

What are SS 2205 (Duplex) Bolts?

SS 2205 (Duplex) bolts are high-strength, corrosion-resistant fasteners manufactured from duplex stainless steel grade UNS S32205/S31803, conforming to ASTM A182 or ASTM A479. The duplex microstructure, with approximately equal ferrite and austenite phases, provides a unique combination of 620 MPa minimum tensile strength and superior resistance to chloride-induced pitting and stress corrosion cracking.

With a PREN (Pitting Resistance Equivalent Number) of 34-36, SS 2205 bolts outperform 316L in seawater, brine, and aggressive chemical environments. They are widely specified for offshore platforms, desalination plants, chemical reactors, and pressure vessel flanges where both mechanical strength and corrosion resistance are critical.

Quick Specifications

MaterialDuplex Stainless Steel 2205
UNS NumberS32205 / S31803
DIN Number1.4462
Material StandardASTM A182 / ASTM A479
Bolt Standard (Metric)DIN 931 / DIN 933 / ISO 4014
Bolt Standard (Inch)ASME B18.2.1
Thread FormISO Metric / UNC / UNF
Diameter RangeM6-M100 / ¼"-4"
Tensile Strength620 MPa (90 ksi) min
Yield Strength450 MPa (65 ksi) min
HardnessMax 290 HB
? All material certified by NABL-accredited laboratory. PMI and ferrite content verification available on request.

Complete the Fastener Set

Other SS 2205 (Duplex) Fastener Products Available from RealBolt

RealBolt also manufactures the complete SS 2205 (Duplex) fastener range from certified duplex stainless steel bar stock, including SS 2205 (Duplex) Nuts, SS 2205 (Duplex) Screws, SS 2205 (Duplex) Washers, SS 2205 (Duplex) Studs, and SS 2205 (Duplex) Threaded Rods. All SS 2205 (Duplex) fastener types are produced to ASTM with full EN 10204 MTC 3.1/3.2 documentation.

Technical Data

SS 2205 (Duplex) Bolts Dimensions, Sizes & Thread Standards

SS 2205 (Duplex) Bolts are available in metric M6–M100 and inch ¼″–4″ as standard. Per DIN 931 (partial thread) / DIN 933 (full thread) / ISO 4014. Custom lengths in 5mm increments. Inch dimensions available per ASME B18.2.1. All SS 2205 (Duplex) bolts dimensions conform to applicable DIN, ISO, and ASME B18 standards.

Hex Bolt Dimensions - Metric (DIN 931 / ISO 4014)

Size (M)Pitch (mm)A/F (mm)Head Ht (mm)Min L (mm)Max L (mm)
M61.0104.010200
M81.25135.312250
M101.5176.416300
M121.75197.520400
M162.02410.025500
M202.53012.530600
M243.03615.040600
M303.54618.750800
M364.05522.5601000
M424.56526.0801000
M485.07530.01001200
M565.58535.01201500
M646.09540.01402000
M726.010545.01602000
M806.011550.01802500
M1006.014563.02003000

Dimensional & Material Standards

StandardCoversThread
DIN 931Hex bolts, partial threadMetric
DIN 933Hex bolts, full threadMetric
ISO 4014Hex head screws, partialMetric
ISO 4017Hex head screws, fullMetric
ASME B18.2.1Hex & heavy hex boltsUNC/UNF
ASME B16.5Stud bolts for flangesUNC
MSS SP-75Stud bolts, high-pressureUNC
Material StandardRequirement
ASTM A182Forged bar/rod - UNS S32205
ASTM A479Rolled bar/rod - UNS S32205
ASTM A276General bar/rod
NACE MR0175Sour service =290 HB
EN 10204 3.1Mill test certificate
EN 10204 3.2TPI-witnessed MTC

Material Chemistry

SS 2205 (Duplex) Chemical Composition

SS 2205 (Duplex) Bolts are produced from a ferritic-austenitic steel with chromium (21–23%), molybdenum (3–3.5%), and nitrogen (0.14–0.20%) controlled per ASTM. Nitrogen is the critical alloying element: it simultaneously raises PREN to ≥ 35 for chloride pitting resistance and strengthens the austenite phase to achieve 450 MPa minimum yield — twice that of SS 316L.

Chemical Composition per ASTM A182/A479

ElementComposition (%)
Chromium (Cr)21.0-23.0%
Nickel (Ni)4.5-6.5%
Molybdenum (Mo)2.5-3.5%
Nitrogen (N)0.14-0.20%
Manganese (Mn)2.0% max
Silicon (Si)1.0% max
Carbon (C)0.03% max
Phosphorus (P)0.03% max
Sulphur (S)0.02% max
Iron (Fe)Balance
? All heats verified by NABL-accredited spectrometry. Ferrite content (40-60%) and PMI available on request.

Why SS 2205 (Duplex) Alloy Composition Matters for Bolts

Cr (21–23%) — Pitting & Crevice Resistance
High chromium and molybdenum content give SS 2205 bolts a PREN of 34–36, ensuring superior resistance to pitting and crevice corrosion in seawater, brine, and chloride-rich environments.
N (0.14–0.20%) — Strength & SCC Resistance
Nitrogen increases yield strength and improves resistance to chloride stress corrosion cracking, making SS 2205 bolts ideal for high-pressure and sour service applications.
Balanced Duplex Structure
The 40–60% ferrite-austenite microstructure delivers double the strength of 316L and excellent toughness, even at sub-zero temperatures, with no risk of intergranular corrosion.

Fastener Performance

SS 2205 (Duplex) Bolts Mechanical Properties & Torque Reference

The table below lists mechanical properties and torque reference for SS 2205 (Duplex) Bolts per ASTM. SS 2205 (Duplex) bolts achieve 800 MPa tensile strength, with hardness, yield, and elongation values verified by NABL-accredited testing and reported in the EN 10204 MTC.

Bolt SizeDry (Nm)Lubricated (Nm)Clamp Load (kN)
M12806430
M1619015270
M20380304112
M24650520162
M3013001040257
M3622501800373
M4235502840514
M4852504200676
?? Anti-galling: Use molybdenum-based or PTFE anti-seize. Lubricated values assume K=0.15. Avoid copper-based anti-seize for duplex stainless steel.

Industry Applications

SS 2205 (Duplex) Bolts Applications — Industries & End Uses

SS 2205 (Duplex) Bolts from RealBolt are specified across offshore platforms, desalination, pulp and paper, and chemical processing where excellent corrosion resistance and 800 MPa tensile strength are required for reliable fastener performance. Click each industry below for detailed application examples.
SS 2205 (Duplex) stud bolts and nuts are the preferred choice for ASME B16.5/B16.47 flanged connections, riser clamps, and subsea pipeline assemblies. Fully compliant with NACE MR0175 for sour service and specified in Shell DEP and Total GS EP standards.
Hex bolts and flange bolts for seawater intake structures, reverse osmosis (RO) plant piping, and brine discharge manifolds where high chloride resistance and mechanical strength are essential for long-term reliability.
Flange stud bolt sets for pressure vessel nozzles, heat exchanger channel covers, and reactor closures in urea, phosphoric acid, and caustic soda plants where 316L is prone to pitting and SCC.
SS 2205 bolts are used in digester closures, bleach plant piping, and black liquor evaporators, providing resistance to chloride-rich and acidic process streams that rapidly corrode standard stainless steels.

SS 2205 (Duplex) Bolts Standards & International Certifications

SS 2205 (Duplex) Bolts from RealBolt Engineering Industries are manufactured to internationally recognised fastener dimensional standards covering thread form, tolerances, strength grades, and quality requirements. Every batch ships with EN 10204 MTC 3.2 (third-party), NACE MR0175/ISO 15156, NORSOK M-630, Charpy impact certificates, and PMI (XRF) reports — available on request for all orders.
Standards
Certifications
ISO 9001:2015NACE MR0175NABL LabPED 2014/68/EUMTC 3.1 / 3.2

Buy SS 2205 (Duplex) Bolts from India's Leading Manufacturer — Get a Competitive Quote Today

Partner with RealBolt — India’s leading manufacturer of certified SS 2205 (Duplex) Bolts — for competitive pricing, EN 10204 MTC 3.1/3.2 documentation, and fast Mumbai dispatch. Standard sizes are ex-stock; custom dimensions accepted with 2–3 week lead time. Request your quote today.

Answers for Buyers

SS 2205 (Duplex) Bolts — Frequently Asked Questions

Browse expert answers to common questions about SS 2205 (Duplex) Bolts from RealBolt — covering PREN ≥ 35, NACE MR0175, ASTM A182 F60, sigma-phase limits, sizes, and EN 10204 3.1/3.2 documentation. Contact our technical team directly for project-specific guidance on SS 2205 (Duplex) bolts selection and pricing.
SS 2205 (Duplex) hex bolts are available to DIN 931 (metric partial thread), DIN 933 (metric full thread), ISO 4014/4017, and ASME B18.2.1 (inch hex and heavy hex). Stud bolts are supplied per ASME B16.5 or MSS SP-75 for flange applications. Custom thread forms (BSW, BSF, Whitworth, BSPP) are available on request with 2-3 week lead time.
Molybdenum-based or PTFE anti-seize is recommended for SS 2205 (Duplex) bolts to prevent galling and cold welding. Apply to threads and nut bearing face. Reduce torque values by 20% for lubricated assembly. Avoid copper-based anti-seize to prevent galvanic corrosion with duplex stainless steel.
Yes – SS 2205 (Duplex) bolts have a PREN of 34-36 and are highly resistant to pitting and crevice corrosion in seawater, brine, and chloride-rich environments. They are widely specified for desalination plants, offshore platforms, and marine structures. No special coating or cathodic protection is required for most applications.
No formal MOQ for standard sizes (M12-M36) held ex-stock – we supply from single pieces for urgent maintenance. Custom sizes and non-standard bolts have an MOQ of 10 kg. ASME B16.5 flange stud bolt sets are supplied by the set with no minimum. Quantity price breaks at 50 pcs, 200 pcs, and 500 pcs.

Industrial Cities We Serve:

  • Ahmedabad
  • Aurangabad
  • Bengaluru
  • Chennai
  • Coimbatore
  • Faridabad
  • Gandhidham
  • Greater Noida
  • Gurugram
  • Hazira
  • Hosur
  • Hyderabad
  • Jamnagar
  • Jamshedpur
  • Ludhiana
  • Mumbai
  • Mundra
  • Mysuru
  • Nagpur
  • Nashik
  • Navi Mumbai
  • Noida
  • Pune
  • Rajkot
  • Sanand
  • Surat
  • Thane
  • Tiruppur
  • Vadodara
  • Visakhapatnam

Countries We Export To:

  • US
  • Canada
  • Mexico
  • Germany
  • UK
  • France
  • Italy
  • Spain
  • Netherlands
  • Belgium
  • Poland
  • Sweden
  • Norway
  • Denmark
  • Turkey
  • UAE
  • Saudi Arabia
  • Qatar
  • Oman
  • Kuwait
  • Bahrain
  • South Africa
  • Egypt
  • Nigeria
  • Australia
  • New Zealand
  • Singapore
  • Malaysia
  • Indonesia
  • Thailand
  • Vietnam
  • South Korea
  • Japan
  • Brazil